Skip to main content

Steps you can take to resolve possible problems in your machine vision inspection system area

If you want to make your production system more efficient, you can give a go to machine vision. Often, production speed depends upon a lot of factors, and one of them is the inspection speed. An efficient machine vision system can help you enjoy a lot of benefits including higher productivity.
You may want to take all the steps that can help you make your production more efficient. In this article, we are going to talk about a couple of practical tips to make your visual inspection system a lot more efficient. If you follow these tips, you can do a lot better and earn a higher return on your investment.
4 Tips to improve your visual inspection system
Basically, these 4 tips will work as a quick fix for improving the efficiency of machine vision. With these tips, you can speed up the inspection process. This will have a positive impact on your production.
  1. Minimizing excessive lighting
Ideally, your inspection area should be well lit. The reason is that visual inspection machines can’t work well in an area where there is not enough light. You can use many techniques in order to improve lighting in the inspection area.
You can try out a number of techniques, such as:
  • Darkfield lighting,
  • grazing,
  • bright field lighting,
  • and backlighting
However, it’s much better to choose a technique that can give you the highest accuracy possible for the captured images.
  1. Making adjustment to the Wavelength and Frequency of light
It’s possible to inspect some parts using a thin oil coating. An example of these parts is metallic products. However, the problem is that this oil coating can make the captured images a bit noisy.
So, what is the way out? An easy technique that can fix this issue is the adjustment of light frequency and wavelength. With this technique, it will be easier for you to deal with the noise in the inspection room.
  1. Employing the Trigger Range Function
There are different types of noise that can have a negative impact on the performance of your machine vision system. What happens is that the industrial environment generates too much noise. And this noise may cause the machine to turn on the alarm system. In other words, it will trigger a false alarm.
As soon as the alarm goes off, the production will stop, which will have a negative impact on your overall production. If you want to deal with this problem, an easy way is to adjust the trigger range function. This will prevent false alarm and keep the production system running.
  1. Using a lens filter
In most industrial settings, there is the problem of overhead or background noise in the form of lighting noise. In the inspection area, this lighting noise is easy to filter out if a lens filter of proper wavelength is used. This way you can improve both the quality and accuracy of the captured images.
So, these 4 methods can help you hone the efficiency of your machine vision system. Hope this helps.
If you are looking for some good vision inspection system manufacturers, you may want to try out TopVision at https://www.topvision.net
Free shipping coupon code: “freeshipping” on any order from Automaticchina.com
About Shenzhen Sipotek Technology Co., Ltd
Started in 2002, Sipotek Technology is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. Sipotek is a professional machine vision inspection system manufacturer from china.The Sipotek Technology staff supports customers 360 degrees automatd optical inspection(AOI), from listening to their requests to the development of ambitious machines for quality control.
For Inquiries:
Contact Person: James Yuan
Company: Shenzhen Sipotek Technology Co., Ltd
Tel: +86 18666216027

Comments

Post a Comment

Popular posts from this blog

Automatic inspection machine for a small coin sized component made of Zamak raw material

visual inspection machine Sipotek has focused on vision  automatic inspection machine  industry for more than 16 years. Here share a  vision inspection solution  of auto component dimension and plating defects. Hello, I’m looking for an automatic inspection machine which will be used for automatic sorting of good parts and bad parts. mostly I need it for checking the dimensions and  plating defects  in my component. my component is coin shaped of size diameter – 15 mm and thickness 3 mm. material is Zamak. my monthly production is 6 million parts. I need to inspect them. regards, Shashin Our reply as below: Dear Shashin, Hope this email finds you well. I am Kathy from Sipotek, I want to recommend our high speed  vision inspection machine  to you which can measure dimension and detect products appearance defects. We are the optical visual  inspection machine manufacturer  with more than 16 year...
Post a Comment
Read more

Jasonmould tells you how to select plastic mold suppliers matching with yourself

When you search for “Plastic Mold Manufacturer” or “Plastic Mold Factory” on Google, you will get a lot of information and contact information about the mould manufacturers. How can you find a suitable supplier in this huge information? JasonMould recommends you send RFQ to five or more suppliers of plastic molds. Then you can compare the prices of suppliers, their reaction speed and their professional level. Usually, the plastic mold manufacturer will arrange engineers or salesmen with engineering background to contact you, which will be much better than sales without any engineering experience. Because die making is a customized and professional service, mold making experience will help to communicate and avoid misunderstandings in engineering manufacturing. It will save a lot of time and cost. When you decide to cooperate with a plastic mold manufacturer, you are advised to go to the factory for a field visit to see how their factory strength is and talk to them face to...
Post a Comment
Read more

WHAT ARE THE CAPABILITIES OF A AUTOMATED VISUAL INSPECTION SYSTEM?

machine vision inspeciton system manufacturers In industrial and manufacturing environments, the visual inspection machine is a type of machine that allows you to automate the inspection of different types of parts. The purpose of these machines is to increase the efficiency of these production and inspection processes. In this article, we are going to find out what a visual inspection system can do for your business. Read on to know more. Although this is an old technology, 2D and 3D systems are primarily used to automate the inspection, robot guidance, and quality control, just to name a few. As a matter of fact, this technology has a lot of uses. Capabilities of the Visual Inspection Systems Although there are a lot of alternatives in the market, the artificial intelligence of a  visual inspection system  is unmatched. Aside from AI, this technology also uses powerful cameras, video, and lighting. With this system, you can verify and mea...
Post a Comment
Read more